New Flyer XD40 recalls by year
Source: NHTSA data as of September 22, 2026. Last refreshed Sep 23, 2026, 2:43 AM UTC.
23 recalls found for the New Flyer XD40 in NHTSA data as of September 22, 2026. Choose a model year:
Has your New Flyer been repaired?
Recalls here come from NHTSA’s records for the model and year. Not every vehicle of a model is included in every recall, and this site can’t see whether a repair has been done. Only a VIN lookup can tell you that.
NHTSA’s VIN search doesn’t show recalls that were already repaired, recalls more than 15 years old, or some small manufacturers’ recalls. A New Flyer dealer can also check your VIN. Recall repairs are free.
Newest New Flyer XD40 recalls
- Dec 19, 202525V898000Electronic stability control (ESC), service brakes, air6,673 vehiclesNew Flyer XDE40, XD40 and 14 more models
Please refer to New Flyer's recall report for specific model year information.
- Feb 3, 202525V053000Fuel system, diesel210 vehiclesNew Flyer XDE60, XD35 and 2 more models
The remote fuel filter hoses may separate from the fitting, causing a fuel leak and an engine stall.
- Jun 11, 202424V425000Fuel system, diesel27 vehiclesNew Flyer XD35, XD40 and 1 more model
The remote fuel filter hoses may become separated from the fitting, which can result in a fuel leak and a lack of fuel supply to the engine.
- Dec 22, 202323V898000Vehicle speed control211 vehiclesNew Flyer XD35, XD40 and 6 more models
Due to a software error, unintended acceleration may occur during certain conditions.
- Oct 26, 202323V722000Power train2,351 vehiclesNew Flyer XD35, XD40 and 2 more models
The transmission yoke may separate, resulting in driveshaft separation and a sudden loss of drive power.
- Oct 20, 202323V711000Equipment188 vehiclesNew Flyer XD35, XD40 and 5 more models
The Gross Axle Weight Rating (GAWR) and Gross Vehicle Weight Rating (GVWR) listed on the certification labels are incorrect, which can allow the vehicle to be overloaded.
- Aug 24, 202222V637000Steering55 vehiclesNew Flyer XD40, XD60 and 5 more models
The steering gears may have been incorrectly assembled, which can cause the gear to fracture.
- Jul 28, 202121V576000Fuel system, diesel30 vehiclesNew Flyer XD35 and XD40
A fuel leak may occur from the fuel hose between the fuel pump and the remote fuel filter head.