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Vehicle recall 01V104000 · March 27, 2001

Thomas Built Buses SAF-T-Liner ER, Thomas SAF-T-Liner HD and 2 more models

Vehicle description: certain school buses built with composite front roof caps fail to comply with requirements of FMVSS no. 221, "school bus body joint strength." the roof cap…

Source: NHTSA data as of September 22, 2026. Last refreshed Sep 23, 2026, 2:43 AM UTC.

Summary
Vehicle description: certain school buses built with composite front roof caps fail to comply with requirements of FMVSS no. 221, "school bus body joint strength." the roof cap does not meet the requirements due to the omission of the adhesive that joins the roof to the bus body.
Consequence
In the event of a crash, the roof of the vehicle may crush, not properly protecting the vehicle occupants.
Remedy
Dealers will re-bond the roof cap to the roof sheet metal. Owner notification began September 14, 2001. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact thomas built at 1-336-889-4871.
Notes
Also contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).

Recall details

NHTSA campaign
01V104000
Reported to NHTSA
March 27, 2001
Filed by
FREIGHTLINER CORPORATION
Owner notification
September 14, 2001
Vehicles potentially affected
145
Initiated by
the manufacturer
Components
Structure › Body
Recall 01V104000 on nhtsa.gov, with the manufacturer’s documents

Vehicles covered

As listed by NHTSA. A recall usually covers only some vehicles of each model and year, often a production date range.

Has your Thomas been repaired?

Recalls here come from NHTSA’s records for the model and year. Not every vehicle of a model is included in every recall, and this site can’t see whether a repair has been done. Only a VIN lookup can tell you that.

NHTSA’s VIN search doesn’t show recalls that were already repaired, recalls more than 15 years old, or some small manufacturers’ recalls. A Thomas dealer can also check your VIN. Recall repairs are free.