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Vehicle recall 03V495000 · December 2, 2003

2003 Suzuki Grand Vitara XL-7

On certain sport utility vehicles, the ignition system wiring harness is routed under the intake manifold.

Source: NHTSA data as of September 22, 2026. Last refreshed Sep 23, 2026, 2:43 AM UTC.

Summary
On certain sport utility vehicles, the ignition system wiring harness is routed under the intake manifold. The harness can rub against the manifold during vehicle operation and abrasion damage to the harness can occur.
Consequence
Damage to the wiring harness can cause a short in the ignition circuit, which can cause the ignition fuse to blow and the engine to stop running. This can result in a loss of control of the vehicle and could cause a crash.
Remedy
Dealers will repair any wiring harness damage and will add additional insulation and a protector plate to prevent the wiring harness from becoming damaged. Owner notification began on December 16, 2003. Owners should contact Suzuki at 1-800-934-0934.
Notes
Suzuki recall no. En.customers can also contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).

Recall details

NHTSA campaign
03V495000
Reported to NHTSA
December 2, 2003
Filed by
AMERICAN SUZUKI MOTOR CORP.
Manufacturer campaign
EN
Owner notification
December 16, 2003
Vehicles potentially affected
20,580
Initiated by
the manufacturer
Components
Electrical system › Ignition
Recall 03V495000 on nhtsa.gov, with the manufacturer’s documents

Vehicles covered

As listed by NHTSA. A recall usually covers only some vehicles of each model and year, often a production date range.

Has your Suzuki been repaired?

Recalls here come from NHTSA’s records for the model and year. Not every vehicle of a model is included in every recall, and this site can’t see whether a repair has been done. Only a VIN lookup can tell you that.

NHTSA’s VIN search doesn’t show recalls that were already repaired, recalls more than 15 years old, or some small manufacturers’ recalls. A Suzuki dealer can also check your VIN. Recall repairs are free.