Equipment recall 04E038000 · May 20, 2004
Orion Orion VII and VII
Certain compressed natural gas fuel containers, model ALT823D, p/n 1273147, equipped on certain 2003 and 2004 orion vii buses.
Source: NHTSA data as of September 22, 2026. Last refreshed Sep 23, 2026, 2:43 AM UTC.
This is a recall of aftermarket equipment listed for the vehicles below. It applies only if the recalled part was installed on the vehicle.
- Summary
- Certain compressed natural gas fuel containers, model ALT823D, p/n 1273147, equipped on certain 2003 and 2004 orion vii buses. The nvg container's pressure relief devices fail to timely and fully activate as required by federal motor vehicle safety standard no. 304, compressed natural gas fuel container integrity.
- Consequence
- In the event of a vehicle fire with the fuel system roof enclosure removed or opened, the fuel container's pressure relief devices may not activate as they are designed to do and the fuel container could rupture and explode. Such an explosion, if it were to occur, could cause serious injuries or death to occupants of the bus or to persons outside the bus.
- Remedy
- Structural composites will replace the pressure relief valve free of charge. Structural composites is expected to notify the owners of affected orion vii buses in June 2004. The recall began February 2005.
- Notes
- Also, customers can contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).
Recall details
- NHTSA campaign
- 04E038000
- Reported to NHTSA
- May 20, 2004
- Filed by
- STRUCTURAL COMPOSITES INDUSTRIES
- Owner notification
- February 10, 2005
- Vehicles potentially affected
- 2,030
- Initiated by
- NHTSA’s Office of Vehicle Safety Compliance
- Components
- Fuel system, other › Storage
Vehicles covered
As listed by NHTSA. A recall usually covers only some vehicles of each model and year, often a production date range.
Has your Orion been repaired?
Recalls here come from NHTSA’s records for the model and year. Not every vehicle of a model is included in every recall, and this site can’t see whether a repair has been done. Only a VIN lookup can tell you that.
NHTSA’s VIN search doesn’t show recalls that were already repaired, recalls more than 15 years old, or some small manufacturers’ recalls. A Orion dealer can also check your VIN. Recall repairs are free.