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Equipment recall 04E086000 · November 26, 2004

Harley-Davidson FXD, Fxdi and 3 more models

Certain harley-davidson aftermarket voltage regulator covers, p/n 74593-04 that can be installed on 2004 and 2005 fxd, fxdx, fxdi, fxdxi dyna glide motorcycles, or 2005 fxdc and…

Source: NHTSA data as of September 22, 2026. Last refreshed Sep 23, 2026, 2:43 AM UTC.

This is a recall of aftermarket equipment listed for the vehicles below. It applies only if the recalled part was installed on the vehicle.

Summary
Certain harley-davidson aftermarket voltage regulator covers, p/n 74593-04 that can be installed on 2004 and 2005 fxd, fxdx, fxdi, fxdxi dyna glide motorcycles, or 2005 fxdc and fxdci dyna glide model motorcycles. The cover may contact the front fender under certain circumstances.
Consequence
Contact may allow the cover and the fender to lock together, thereby limiting suspension travel and steering, possibly resulting in a vehicle crash.
Remedy
Harley-davidson will notify its customers and repair the motorcycles by removing the accessory cover free of charge. The recall began December 22, 2004. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact Harley Davidson at 1-414-343-4056.
Notes
Harley-davidson recall no. 0116.ALSO, customers can contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).

Recall details

NHTSA campaign
04E086000
Reported to NHTSA
November 26, 2004
Filed by
HARLEY-DAVIDSON MOTOR COMPANY
Manufacturer campaign
0116
Owner notification
December 22, 2004
Vehicles potentially affected
464
Initiated by
the manufacturer
Components
Steering
Recall 04E086000 on nhtsa.gov, with the manufacturer’s documents

Vehicles covered

As listed by NHTSA. A recall usually covers only some vehicles of each model and year, often a production date range.

Has your Harley-Davidson been repaired?

Recalls here come from NHTSA’s records for the model and year. Not every vehicle of a model is included in every recall, and this site can’t see whether a repair has been done. Only a VIN lookup can tell you that.

NHTSA’s VIN search doesn’t show recalls that were already repaired, recalls more than 15 years old, or some small manufacturers’ recalls. A Harley-Davidson dealer can also check your VIN. Recall repairs are free.