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Vehicle recall 04V076000 · February 17, 2004

2002-2003 New Flyer D40LF

On certain transit buses equipped with a voith transmission, the cooler line can rub on the auxiliary heater exhaust.

Source: NHTSA data as of September 22, 2026. Last refreshed Sep 23, 2026, 2:43 AM UTC.

Summary
On certain transit buses equipped with a voith transmission, the cooler line can rub on the auxiliary heater exhaust.
Consequence
This could cause a transmission fluid leak. If the fluid leaks onto the hot exhaust system it could result in a vehicle fire.
Remedy
Dealers will modify the transmission cooler hose assembly and add a fitting to promote additional clearance. Owner notification began during February 2004. Owners should contact new flyer at 1-204-982-8400.
Notes
New flyer recall no. Its-2271.CUSTOMERS can also contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).

Recall details

NHTSA campaign
04V076000
Reported to NHTSA
February 17, 2004
Filed by
NEW FLYER INDUSTRIES LTD
Manufacturer campaign
ITS-2271
Owner notification
February 23, 2004
Vehicles potentially affected
78
Initiated by
the manufacturer
Components
Power train › Automatic transmission › Cooling unit and lines
Recall 04V076000 on nhtsa.gov, with the manufacturer’s documents

Vehicles covered

As listed by NHTSA. A recall usually covers only some vehicles of each model and year, often a production date range.

Has your New Flyer been repaired?

Recalls here come from NHTSA’s records for the model and year. Not every vehicle of a model is included in every recall, and this site can’t see whether a repair has been done. Only a VIN lookup can tell you that.

NHTSA’s VIN search doesn’t show recalls that were already repaired, recalls more than 15 years old, or some small manufacturers’ recalls. A New Flyer dealer can also check your VIN. Recall repairs are free.