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Vehicle recall 04V411000 · August 19, 2004

2002-2003 Orion VII

Certain buses equipped with compressed natural gas fuel containers, model ALT823D, p/n 1273147, do not conform to the requirements of federal motor vehicle safety standard no.…

Source: NHTSA data as of September 22, 2026. Last refreshed Sep 23, 2026, 2:43 AM UTC.

Summary
Certain buses equipped with compressed natural gas fuel containers, model ALT823D, p/n 1273147, do not conform to the requirements of federal motor vehicle safety standard no. 304, 'compressed natural gas fuel container integrity.' the ngv container's pressure relief devices fail to timely and fully activate as required by the standard.
Consequence
In the event of a vehicle fire with the fuel system roof enclosure removed or opened, the fuel container's pressure relief devices may not activate as they are designed to do and the fuel container could rupture and explode. Such an explosion could cause serious injuries or death to occupants of the bus or to persons outside the bus.
Remedy
Structural composites will notify the orion bus owners. Structural composites has not yet provided the agency with a finalized remedy. Owners should contact sci at 1-909-444-2503 or orion at 1-905-403-7832.
Notes
Highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).

Recall details

NHTSA campaign
04V411000
Reported to NHTSA
August 19, 2004
Filed by
ORION BUS INDUSTRIES LTD.
Vehicles potentially affected
252
Initiated by
the manufacturer
Components
Fuel system, other › Storage
Recall 04V411000 on nhtsa.gov, with the manufacturer’s documents

Vehicles covered

As listed by NHTSA. A recall usually covers only some vehicles of each model and year, often a production date range.

Has your Orion been repaired?

Recalls here come from NHTSA’s records for the model and year. Not every vehicle of a model is included in every recall, and this site can’t see whether a repair has been done. Only a VIN lookup can tell you that.

NHTSA’s VIN search doesn’t show recalls that were already repaired, recalls more than 15 years old, or some small manufacturers’ recalls. A Orion dealer can also check your VIN. Recall repairs are free.