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Vehicle recall 04V443000 · September 13, 2004

2004 Ford F-150

On certain trucks equipped with 4.2L, 4.6L and 5.4L gasoline engines, the fuel tank may have a depression at the seam between the top and bottom halves of the tank.

Source: NHTSA data as of September 22, 2026. Last refreshed Sep 23, 2026, 2:43 AM UTC.

Summary
On certain trucks equipped with 4.2L, 4.6L and 5.4L gasoline engines, the fuel tank may have a depression at the seam between the top and bottom halves of the tank. If a depression is large enough, fuel may permeate the fuel tank wall resulting in a fuel odor, illumination, of the "service engine soon" indicator light, or a fuel leak.
Consequence
Fuel leakage, in the presence of an ignition source, could result in a fire.
Remedy
Dealers will replace the fuel tank. The recall began September 17, 2004. Owners should contact Ford at 1-800-392-3673.
Notes
Ford recall no. 04S21.CUSTOMERS can also contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).

Recall details

NHTSA campaign
04V443000
Reported to NHTSA
September 13, 2004
Filed by
FORD MOTOR COMPANY
Manufacturer campaign
04S21
Owner notification
September 17, 2004
Vehicles potentially affected
1,689
Initiated by
the manufacturer
Components
Fuel system, gasoline › Storage › Tank assembly › Mounting
Recall 04V443000 on nhtsa.gov, with the manufacturer’s documents

Vehicles covered

As listed by NHTSA. A recall usually covers only some vehicles of each model and year, often a production date range.

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