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Vehicle recall 04V465000 · September 30, 2004

Harley-Davidson Dyna, Softail and 6 more models

On certain motorcycles, a condition occurs that could allow pressure to build up in the fuel tank.

Source: NHTSA data as of September 22, 2026. Last refreshed Sep 23, 2026, 2:43 AM UTC.

Summary
On certain motorcycles, a condition occurs that could allow pressure to build up in the fuel tank. On fuel injected vehicles, this condition could cause fuel to spray out unexpectedly when the fuel cap is removed. On carbureted vehicles, excessive fuel could be transferred to the carburetor, which would eventually allow fuel to drip from the air cleaner.
Consequence
These situations could cause serious personal injury or create a fire hazard for persons or property on or near the motorcycle.
Remedy
Dealers will test each canister for blockage, then replace as necessary. The recall began November 4, 2004. Owners should contact harley-davidson at 1-414-343-4056.
Notes
Customers can also contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).

Recall details

NHTSA campaign
04V465000
Reported to NHTSA
September 30, 2004
Filed by
HARLEY-DAVIDSON MOTOR COMPANY
Owner notification
April 14, 2005
Vehicles potentially affected
2,828
Initiated by
the manufacturer
Components
Fuel system, gasoline › Storage › Tank assembly
Recall 04V465000 on nhtsa.gov, with the manufacturer’s documents

Vehicles covered

As listed by NHTSA. A recall usually covers only some vehicles of each model and year, often a production date range.

Has your Harley-Davidson been repaired?

Recalls here come from NHTSA’s records for the model and year. Not every vehicle of a model is included in every recall, and this site can’t see whether a repair has been done. Only a VIN lookup can tell you that.

NHTSA’s VIN search doesn’t show recalls that were already repaired, recalls more than 15 years old, or some small manufacturers’ recalls. A Harley-Davidson dealer can also check your VIN. Recall repairs are free.