Skip to content
AnyRecalls

Vehicle recall 04V493000 · October 14, 2004

Volvo S40 and V40

On certain passenger vehicles, the non-return valve may crack due to a poor weld causing a vacuum leak.

Source: NHTSA data as of September 22, 2026. Last refreshed Sep 23, 2026, 2:43 AM UTC.

Summary
On certain passenger vehicles, the non-return valve may crack due to a poor weld causing a vacuum leak.
Consequence
If this occurs, more brake pedal force may be required to stop the vehicle and/or may experience a rough engine idle, which could result in a crash.
Remedy
Dealers will inspect, and if necessary, replace the vacuum hose. The recall began on November 29, 2004. Owners should contact Volvo cars at 1-800-458-1552.
Notes
Customers can also contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).

Recall details

NHTSA campaign
04V493000
Reported to NHTSA
October 14, 2004
Filed by
VOLVO CARS OF N.A. LLC.
Manufacturer campaign
137
Owner notification
November 29, 2004
Vehicles potentially affected
1,719
Initiated by
the manufacturer
Components
Service brakes, hydraulic › Power assist › Vacuum › Hoses, lines/piping, and fittings
Recall 04V493000 on nhtsa.gov, with the manufacturer’s documents

Vehicles covered

As listed by NHTSA. A recall usually covers only some vehicles of each model and year, often a production date range.

Has your Volvo been repaired?

Recalls here come from NHTSA’s records for the model and year. Not every vehicle of a model is included in every recall, and this site can’t see whether a repair has been done. Only a VIN lookup can tell you that.

NHTSA’s VIN search doesn’t show recalls that were already repaired, recalls more than 15 years old, or some small manufacturers’ recalls. A Volvo dealer can also check your VIN. Recall repairs are free.