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Vehicle recall 05V340000 · July 25, 2005

Thomas ER, HDX and 5 more models

Certain 2002-2005 my thomas built minotour, conventional, mvp-er, er, hdx, and mvp-ef model school buses manufactured between January 8, 2002, and March 8, 2005, equipped with…

Source: NHTSA data as of September 22, 2026. Last refreshed Sep 23, 2026, 2:43 AM UTC.

Summary
Certain 2002-2005 my thomas built minotour, conventional, mvp-er, er, hdx, and mvp-ef model school buses manufactured between January 8, 2002, and March 8, 2005, equipped with specialty mfg "5" series stop arms originally sold in or currently registered in the following states: alaska, colorado, connecticut, delaware, idaho, illinois, indiana, iowa, kansas, kentucky, maine, maryland, massachusetts, michigan, minnesota, missouri, montana, nebraska, nevada, new hampshire, new jersey, new mexico, new york, north dakota, ohio, oregon, pennsylvania, rhode island, south dakota, tennessee, utah, vermont, virginia, washington, west virginia, wisconsin, wyoming, and the district of columbia. In extremely cold weather, the microswitches used internally to position the stop arm sign in the open and closed positions may malfunction, causing the sign to open or close in an improper position, or to not open at all.
Consequence
Should the stop arm not perform properly, a child or pedestrian may be endangered by passing vehicles should the motorist not stop at the correct location.
Remedy
Thomas built will notify its owners and replace the original switch with a switch pack that is not sensitive to extreme cold weather and will inspect to ensure the microswitch heater wiring is properly connected free of charge. The recall began on September 14, 2005. Owners may contact thomas built's customer support office at 336-889-4871.
Notes
Freightliner/thomas built recall no. Fl-454.CUSTOMERS may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236; (TTY: 1-800-424-9153); or go to http://www.safercar.gov.

Recall details

NHTSA campaign
05V340000
Reported to NHTSA
July 25, 2005
Filed by
FREIGHTLINER LLC
Manufacturer campaign
FL-454
Owner notification
September 14, 2005
Vehicles potentially affected
13,583
Initiated by
NHTSA’s Office of Defects Investigation
Components
Other › School bus stop arm assembly
Recall 05V340000 on nhtsa.gov, with the manufacturer’s documents

Vehicles covered

As listed by NHTSA. A recall usually covers only some vehicles of each model and year, often a production date range.

Has your Thomas been repaired?

Recalls here come from NHTSA’s records for the model and year. Not every vehicle of a model is included in every recall, and this site can’t see whether a repair has been done. Only a VIN lookup can tell you that.

NHTSA’s VIN search doesn’t show recalls that were already repaired, recalls more than 15 years old, or some small manufacturers’ recalls. A Thomas dealer can also check your VIN. Recall repairs are free.