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Vehicle recall 05V378000 · August 29, 2005

2004-2005 Mercedes-Benz G55

On certain sport utility vehicles, the fuel return hose between fuel tank and return line can be permeated with fuel.

Source: NHTSA data as of September 22, 2026. Last refreshed Sep 23, 2026, 2:43 AM UTC.

Summary
On certain sport utility vehicles, the fuel return hose between fuel tank and return line can be permeated with fuel. This situation results from the expansion and contraction of the hose under pressure causing microcracks in the hose material.
Consequence
These microcracks may cause fuel leakage. Fuel leakage in the presence of an ignition source could result in a fire.
Remedy
Dealers will inspect and replace all fuel return hoses with the appropriate hoses free of charge. The recall began on September 27, 2005. Owners may contact mercedes benz at 1-800-367-6372.
Notes
Mercedes-benz recall no. 2005080007.CUSTOMERS may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236; (TTY: 1-800-424-9153); or go to http://www.safercar.gov.

Recall details

NHTSA campaign
05V378000
Reported to NHTSA
August 29, 2005
Filed by
MERCEDES-BENZ USA, LLC.
Manufacturer campaign
2005080007
Owner notification
September 27, 2005
Vehicles potentially affected
487
Initiated by
the manufacturer
Components
Fuel system, gasoline › Delivery › Hoses, lines/piping, and fittings
Recall 05V378000 on nhtsa.gov, with the manufacturer’s documents

Vehicles covered

As listed by NHTSA. A recall usually covers only some vehicles of each model and year, often a production date range.

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