Vehicle recall 05V421000 · September 22, 2005
2003-2004 New Flyer D40LF
On certain transit buses manufactured with detroit diesel series 50 engines, the electronic control module (ECM) will need to be reprogrammed to activate the exhaust temperature…
Source: NHTSA data as of September 22, 2026. Last refreshed Sep 23, 2026, 2:43 AM UTC.
- Summary
- On certain transit buses manufactured with detroit diesel series 50 engines, the electronic control module (ECM) will need to be reprogrammed to activate the exhaust temperature sensor.
- Consequence
- In the event of a turbocharger failure there is a possibility of an exhaust or engine compartment fire.
- Remedy
- New flyer is working with detroit diesel to reprogram the engines. Owners may contact detroit diesel at 1-313-592-5791 or new flyer at 204-934-4876.
- Notes
- Customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to http://www.safercar.gov.
Recall details
- NHTSA campaign
- 05V421000
- Reported to NHTSA
- September 22, 2005
- Filed by
- NEW FLYER INDUSTRIES LTD
- Owner notification
- December 19, 2006
- Vehicles potentially affected
- 11
- Initiated by
- NHTSA’s Office of Defects Investigation
- Components
- Engine and engine cooling › Exhaust system
Vehicles covered
As listed by NHTSA. A recall usually covers only some vehicles of each model and year, often a production date range.
- New Flyer D40LF (2003-2004): 2004, 2003
Has your New Flyer been repaired?
Recalls here come from NHTSA’s records for the model and year. Not every vehicle of a model is included in every recall, and this site can’t see whether a repair has been done. Only a VIN lookup can tell you that.
NHTSA’s VIN search doesn’t show recalls that were already repaired, recalls more than 15 years old, or some small manufacturers’ recalls. A New Flyer dealer can also check your VIN. Recall repairs are free.