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Vehicle recall 05V453000 · October 5, 2005

Western Star 4900 and 6900

On certain trucks fitted with optional in-cab batteries, the dual suction/return lines may contact the cab power harness resulting in chafing through.

Source: NHTSA data as of September 22, 2026. Last refreshed Sep 23, 2026, 2:43 AM UTC.

Summary
On certain trucks fitted with optional in-cab batteries, the dual suction/return lines may contact the cab power harness resulting in chafing through.
Consequence
This could result in a fire.
Remedy
Dealers will reroute and secure the fuel lines. The recall began on January 26, 2006. Owners may contact freightliner at 1-800-547-0712.
Notes
Freightliner recall no. Fl-462.CUSTOMERS may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to http://www.safercar.gov.

Recall details

NHTSA campaign
05V453000
Reported to NHTSA
October 5, 2005
Filed by
FREIGHTLINER LLC
Manufacturer campaign
FL-462
Owner notification
January 26, 2006
Vehicles potentially affected
600
Initiated by
the manufacturer
Components
Fuel system, gasoline › Delivery › Hoses, lines/piping, and fittings
Recall 05V453000 on nhtsa.gov, with the manufacturer’s documents

Vehicles covered

As listed by NHTSA. A recall usually covers only some vehicles of each model and year, often a production date range.

Has your Western Star been repaired?

Recalls here come from NHTSA’s records for the model and year. Not every vehicle of a model is included in every recall, and this site can’t see whether a repair has been done. Only a VIN lookup can tell you that.

NHTSA’s VIN search doesn’t show recalls that were already repaired, recalls more than 15 years old, or some small manufacturers’ recalls. A Western Star dealer can also check your VIN. Recall repairs are free.