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Vehicle recall 05V566000 · December 21, 2005

Suzuki VL800 and VZ800

On certain motorcycles, the ignition switch wiring harness may have been improperly routed at the time of production.

Source: NHTSA data as of September 22, 2026. Last refreshed Sep 23, 2026, 2:43 AM UTC.

Summary
On certain motorcycles, the ignition switch wiring harness may have been improperly routed at the time of production. If the wiring harness is not routed properly, it can rub against the clutch cable/throttle cable.
Consequence
Continued rubbing may eventually lead to a short circuit which may cause the engine to stall or the lights to go out. This will increase the chance of a crash resulting in serious injury or death.
Remedy
Dealers will re-route the ignition switch wiring harness and replace the lock set including the ignition switch along with the clutch cable/throttle cable free of charge. The recall began on January 6, 2006. Owners may contact Suzuki at 714-572-1490.
Notes
Suzuki recall no. 2085.CUSTOMERS may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to http://www.safercar.gov.

Recall details

NHTSA campaign
05V566000
Reported to NHTSA
December 21, 2005
Filed by
AMERICAN SUZUKI MOTOR CORP.
Manufacturer campaign
2085
Owner notification
January 6, 2006
Vehicles potentially affected
23,839
Initiated by
the manufacturer
Components
Electrical system › Ignition › Switch
Recall 05V566000 on nhtsa.gov, with the manufacturer’s documents

Vehicles covered

As listed by NHTSA. A recall usually covers only some vehicles of each model and year, often a production date range.

Has your Suzuki been repaired?

Recalls here come from NHTSA’s records for the model and year. Not every vehicle of a model is included in every recall, and this site can’t see whether a repair has been done. Only a VIN lookup can tell you that.

NHTSA’s VIN search doesn’t show recalls that were already repaired, recalls more than 15 years old, or some small manufacturers’ recalls. A Suzuki dealer can also check your VIN. Recall repairs are free.