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Vehicle recall 07V540000 · November 21, 2007

Blue Bird Express and Express 4500

On certain motor coaches, the castle nuts on the tie rod ends and relay rod studs in the independent suspension assemblies are loose and/or not tightened to specifications.

Source: NHTSA data as of September 22, 2026. Last refreshed Sep 23, 2026, 2:43 AM UTC.

Summary
On certain motor coaches, the castle nuts on the tie rod ends and relay rod studs in the independent suspension assemblies are loose and/or not tightened to specifications. Low and/or no torque on a nut can result in excessive slack in the steering system, thereby allowing the tapered joint to move and subsequently shear the cotter pin.
Consequence
This condition can result in the steering link to become disconnected and cause a loss of steering control which could result in a crash.
Remedy
Blue bird is working with arvin-meritor to repair these coaches (please see 07E094). The recall began on November 19, 2007. Owners may contact blue bird at 1-478-822-2242.
Notes
Blue bird recall no. R07MP.CUSTOMERS may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to http://www.safercar.gov.

Recall details

NHTSA campaign
07V540000
Reported to NHTSA
November 21, 2007
Filed by
BLUE BIRD BODY COMPANY
Manufacturer campaign
R07MP
Owner notification
November 9, 2007
Vehicles potentially affected
12
Initiated by
the manufacturer
Components
Steering › Linkages › Tie rod assembly
Recall 07V540000 on nhtsa.gov, with the manufacturer’s documents

Vehicles covered

As listed by NHTSA. A recall usually covers only some vehicles of each model and year, often a production date range.

Has your Blue Bird been repaired?

Recalls here come from NHTSA’s records for the model and year. Not every vehicle of a model is included in every recall, and this site can’t see whether a repair has been done. Only a VIN lookup can tell you that.

NHTSA’s VIN search doesn’t show recalls that were already repaired, recalls more than 15 years old, or some small manufacturers’ recalls. A Blue Bird dealer can also check your VIN. Recall repairs are free.