Vehicle recall 12V132000 · March 26, 2012
New Flyer XDE40 and XDE35
Over time particulate debris can accumulate in the lithium-ion energy storage system (ess), and in conjunction with moisture, can breach the electrical isolation of the high…
Source: NHTSA data as of September 22, 2026. Last refreshed Sep 23, 2026, 2:43 AM UTC.
- Summary
- New flyer is recalling certain model year 2011 XDE35 and model year 2010-2012 XDE40 heavy duty transit buses. Over time particulate debris can accumulate in the lithium-ion energy storage system (ess), and in conjunction with moisture, can breach the electrical isolation of the high voltage battery pack. A conductive path can be created if the electrical isolation is breached at both ends of the battery.
- Consequence
- If this condition occurs, unintentional discharge of the batterys stored energy can result, increasing the risk of a fire.
- Remedy
- New flyer will notify owners, and dealers will install an electrical contactor and modify the li-ion ess, free of charge. The safety recall began on April 5, 2012. Owners may contact new flyer at 1-204-224-6706.
- Notes
- New flyers safety recall number is R12-005.CUSTOMERS may also contact the national highway traffic safety administrations vehicle safety hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to http://www.safercar.gov.
Recall details
- NHTSA campaign
- 12V132000
- Reported to NHTSA
- March 26, 2012
- Filed by
- NEW FLYER INDUSTRIES LTD
- Manufacturer campaign
- R12-005
- Owner notification
- April 5, 2012
- Vehicles potentially affected
- 89
- Initiated by
- the manufacturer
- Components
- Electrical system › Propulsion system › Traction battery
Vehicles covered
As listed by NHTSA. A recall usually covers only some vehicles of each model and year, often a production date range.
- New Flyer XDE35 (2011): 2011
- New Flyer XDE40 (2010-2012): 2012, 2011, 2010
Has your New Flyer been repaired?
Recalls here come from NHTSA’s records for the model and year. Not every vehicle of a model is included in every recall, and this site can’t see whether a repair has been done. Only a VIN lookup can tell you that.
NHTSA’s VIN search doesn’t show recalls that were already repaired, recalls more than 15 years old, or some small manufacturers’ recalls. A New Flyer dealer can also check your VIN. Recall repairs are free.