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2004 Ford F-650 SD recalls

Source: NHTSA data as of September 22, 2026. Last refreshed Sep 23, 2026, 2:43 AM UTC.

2 recalls found in NHTSA data as of September 22, 2026

For the 2004 Ford F-650 SD. These apply to the model and year, not to one particular vehicle: check your VIN to see whether yours is included and whether it has been repaired.

Has your Ford been repaired?

Recalls here come from NHTSA’s records for the model and year. Not every vehicle of a model is included in every recall, and this site can’t see whether a repair has been done. Only a VIN lookup can tell you that.

NHTSA’s VIN search doesn’t show recalls that were already repaired, recalls more than 15 years old, or some small manufacturers’ recalls. Recall repairs are free.

2004 Ford F-650 SD recalls, newest first

August 28, 2003NHTSA 03V31900097 vehicles potentially affected

Service brakes, air

Summary
Certain medium duty chassis cabs fail to comply to the requirements of federal motor vehicle safety standard no. 121, "air brake systems." the air brake lines may be misrouted between the primary and secondary reservoir tanks of the air brake system.
Consequence
If the air brake lines are misrouted, and the air brake system experiences a loss of air from the primary air tank, the vehicle will not have service air bake function, increasing the risk of a crash.
Remedy
Ford will inspect the air brake line routing and if necessary, repair the vehicle. Owner notification began on September 12, 2003. Owners should contact Ford at 1-800-248-0186.

This recall on nhtsa.gov

August 5, 2003NHTSA 03V2830001,000 vehicles potentially affected

Equipment › Other › Labels

Summary
Certain medium duty chassis cabs fail to comply with the requirements of federal motor vehicle safety standard no. 120, "tire selection and rims for motor vehicles other than passenger cars." the tire placard label and incomplete vehicle label may have incorrect metric (kpa) tire pressure information (tire inflation pressure shown in english units (PSI) is correct), and transposed tire size and rim size information.
Remedy
Owners will be sent corrected labels with instructions for installation. Owner notification began August 8, 2003. Owners should contact Ford at 1-800-392-3673.

This recall on nhtsa.gov

Owner complaints

Owners have filed 10 complaints about the 2004 Ford F-650 SD with NHTSA. Complaints are unverified reports from the public; NHTSA uses them to decide what to investigate.

Crashes reported
0
Fires reported
0
Injuries reported
1
Deaths reported
0

Most complained-about components

  1. Engine and engine cooling2
  2. Service brakes2
  3. Electrical system1
  4. Engine and engine cooling › Engine1
  5. Engine and engine cooling › Exhaust system › Emission control1

Other Ford F-650 SD years

Other 2004 Ford models

Most recalled 2004 vehicles

  1. 2004 Honda Accord (22 recalls)
  2. 2004 Ford E-250 (18 recalls)
  3. 2004 Blue Bird Vision (17 recalls)
  4. 2004 Ford F-150 (16 recalls)
  5. 2004 Chevrolet Silverado (15 recalls)
All of 2004’s most recalled vehicles

Questions

Does the 2004 Ford F-650 SD have any recalls?
2 recalls found in NHTSA data as of September 22, 2026, covering: service brakes, air, equipment. Recalls apply to the model and year; whether a particular vehicle is included, and whether it has been repaired, depends on its VIN.
How do I check if my 2004 Ford F-650 SD recall has been fixed?
Enter your 17-character VIN at nhtsa.gov/recalls, or ask a Ford dealer. Recall repairs are free. NHTSA's VIN search doesn't list recalls that were already repaired.
How many complaints have owners filed about the 2004 Ford F-650 SD?
10 complaints filed with NHTSA. Complaints are unverified reports from the public that NHTSA uses to decide what to investigate.