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2002 MCI D4000 recalls

Source: NHTSA data as of September 22, 2026. Last refreshed Sep 23, 2026, 2:43 AM UTC.

6 recalls found in NHTSA data as of September 22, 2026

For the 2002 MCI D4000. These apply to the model and year, not to one particular vehicle: check your VIN to see whether yours is included and whether it has been repaired.

Has your MCI been repaired?

Recalls here come from NHTSA’s records for the model and year. Not every vehicle of a model is included in every recall, and this site can’t see whether a repair has been done. Only a VIN lookup can tell you that.

NHTSA’s VIN search doesn’t show recalls that were already repaired, recalls more than 15 years old, or some small manufacturers’ recalls. A MCI dealer can also check your VIN. Recall repairs are free.

2002 MCI D4000 recalls, newest first

December 10, 2025NHTSA 25V85300015,454 vehicles potentially affected

Visibility › Glass, side/rear

Summary
Motor Coach Industries (MCI) is recalling certain 102DL3, 102D3, MC12PTV, E4500, D4000, 102D3ISTV, D4500, J4500, D4000ISTV, D4005, D4505, and J3500 transit buses. Please refer to MCI's recall report for specific model year information. The front door lower curb view glazing material is incorrect. As such, these vehicles fail to conform to Federal Motor Vehicle Safety Standard (FMVSS) number 205, "Glazing Materials."
Consequence
The incorrect window glazing material may reduce the driver's visibility, increasing the risk of a crash.
Remedy
MCI will replace the glass, free of charge. Owner notification letters were mailed February 4, 2026. Owners may contact MCI customer service at 1-800-241-2947. MCI's number for this recall is 22-005.
Components
Visibility › Glass, side/rear; Structure › Body › Door

This recall on nhtsa.gov

October 17, 2013NHTSA 13V49800010,016 vehicles potentially affected

Electrical system

Summary
Motor Coach Industries (MCI) is recalling certain model year 2000-2012 D, E, G and J series coaches manufactured January 2000 through June 2011 and equipped with Sure Power battery equalizers containing a particular epoxy sealing, aka 'potting', compound. The specific potting compound used in the subject products for insulation was found to be capable of conducting electricity after being exposed to heat.
Consequence
Once electrically conductive, the material is capable of melting and burning, increasing the risk of a fire.
Remedy
MCI will notify owners, and Sure Power will replace the equalizers, free of charge. Owners may contact MCI at 1-847-285-2000. This campaign is MCI service bulletin 401.

This recall on nhtsa.gov

March 9, 2010NHTSA 10V0870004,457 vehicles potentially affected

Equipment adaptive/mobility

Summary
Mci is recalling certain model year 2000-2009 D4000, model year 2001-2010 D4500 and model year 2005-2007 D4505 coaches equipped with ricon wheelchair lift (wcl) and a cassette-type wcl compartment door. The wheelchair lift may become disengaged from a locked position and slide unrestrained on its rollers in the storage structure, potentially breaking through the cassette door and extending beyond the outside of the door when the coach is in motion, particularly when the coach is making a left turn.
Consequence
If the coach is in motion, potential injury to persons and/or damage to other vehicles or property could occur.
Remedy
Mci will provide parts and labor to install free of charge to customers, a ricon designed retrofit kit that includes a spring loaded lock mechanism. The safety recall began on March 31, 2010. Owners may contact mci customer service line at 1-800-241-2947.

This recall on nhtsa.gov

December 19, 2006NHTSA 06V4810001,617 vehicles potentially affected

Electrical system › 12V/24V/48V battery

Summary
On certain motor coaches, the boost connector housing can fail over time, exposing the positive and negative terminals.
Consequence
This could result in the grounding of an unprotected circuit and could lead to a thermal event if not corrected.
Remedy
Customers are being advised to remove the boost connector and discard it. Customers will be offered a new design boost connector as an alternative at no cost. The recall began on January 2, 2007. Owners may contact mci at 1-800-241-2947.

This recall on nhtsa.gov

April 27, 2006NHTSA 06V1400004,765 vehicles potentially affected

Engine and engine cooling › Engine › Diesel

Summary
On certain motor coaches equipped with detroit diesel series 60 engines, the turbocharger compressors can fail.
Consequence
A fire can result should the turbocharger fail.
Remedy
Detroit diesel is conducting this recall (please see 06E019000) and will remedy these motor coaches. The engines will be repaired free of charge. Owners may contact detroit diesel at 313-592-3708 or motor coach at 866-624-2622.

This recall on nhtsa.gov

April 4, 2002NHTSA 02V103000300 vehicles potentially affected

Electrical system › Wiring

Summary
On certain motor coaches that have multiplex systems, when the coach's defroster motor is activated, certain high speed cell net controllers (hcnc) may lock up.
Consequence
As a consequence of this lock up, the functions and systems that are part of the multiplex system will remain at their status immediately prior to the lockup. This could affect the electrical operation of brake lights, turn signals, ignition, instrumentation, etc.
Remedy
Owners will be provided with defroster motor relays equipped with suppression resistors and installation instructions. Dealers will also replace the hcnc modules with upgraded modules. Owner notification is expected to begin during April 2002. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact mci at 1-800-241-2947.

This recall on nhtsa.gov

Owner complaints

No owner complaints about the 2002 MCI D4000 were found in NHTSA’s complaint data.

Other MCI D4000 years

Other 2002 MCI models

Most recalled 2002 vehicles

  1. 2002 Honda Civic (24 recalls)
  2. 2002 Jeep Grand Cherokee (16 recalls)
  3. 2002 Honda Accord (16 recalls)
  4. 2002 Honda CR-V (16 recalls)
  5. 2002 Chevrolet Silverado (15 recalls)
All of 2002’s most recalled vehicles

Questions

Does the 2002 MCI D4000 have any recalls?
6 recalls found in NHTSA data as of September 22, 2026, covering: visibility, structure, electrical system, equipment adaptive/mobility, engine and engine cooling. Recalls apply to the model and year; whether a particular vehicle is included, and whether it has been repaired, depends on its VIN.
How do I check if my 2002 MCI D4000 recall has been fixed?
Enter your 17-character VIN at nhtsa.gov/recalls, or ask a MCI dealer. Recall repairs are free. NHTSA's VIN search doesn't list recalls that were already repaired.
How many complaints have owners filed about the 2002 MCI D4000?
0 complaints filed with NHTSA. Complaints are unverified reports from the public that NHTSA uses to decide what to investigate.