New Flyer D40I recalls by year
Source: NHTSA data as of September 22, 2026. Last refreshed Sep 23, 2026, 2:43 AM UTC.
5 recalls found for the New Flyer D40I in NHTSA data as of September 22, 2026. Choose a model year:
| Model year | Recalls | Complaints |
|---|---|---|
| 2006 New Flyer D40I | 2 | 0 |
| 2005 New Flyer D40I | 5 | 0 |
| 2004 New Flyer D40I | 4 | 0 |
Has your New Flyer been repaired?
Recalls here come from NHTSA’s records for the model and year. Not every vehicle of a model is included in every recall, and this site can’t see whether a repair has been done. Only a VIN lookup can tell you that.
NHTSA’s VIN search doesn’t show recalls that were already repaired, recalls more than 15 years old, or some small manufacturers’ recalls. A New Flyer dealer can also check your VIN. Recall repairs are free.
Newest New Flyer D40I recalls
- Sep 20, 201313V485000Electrical system57 vehicles2004-2006 New Flyer D40I
The specific potting compound used in the subject products for insulation was found to be capable of conducting electricity after being exposed to heat.
- Sep 24, 200909V367000Interior lighting1,412 vehiclesNew Flyer D40LF, D60LF and 14 more models
The connector board can corrode due to an accumulation of moisture under the connector.
- Jun 14, 200606V212000Engine and engine cooling798 vehiclesNew Flyer D35LF, D30LF and 4 more models
On certain transit buses built with cummins isl and isc diesel engines equipped with the CM850 fuel system, the engine high pressure fuel lines, from the engine high pressure…
- Jan 18, 200606V015000Service brakes, air103 vehiclesNew Flyer C40LF, D40I and 3 more models
On certain transit buses equipped with relay valves built by haldex/midland and distributed by meritor/wabco with valve body date code of 342A4K.
- Aug 25, 200505V370000Engine and engine cooling665 vehiclesNew Flyer C30LF, C40LF and 5 more models
On certain transit buses, hydraulic fluid can leak at the flange fitting due to improper installation procedures.