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2005 New Flyer GE40LF recalls

Source: NHTSA data as of September 22, 2026. Last refreshed Sep 23, 2026, 2:43 AM UTC.

4 recalls found in NHTSA data as of September 22, 2026

For the 2005 New Flyer GE40LF. These apply to the model and year, not to one particular vehicle: check your VIN to see whether yours is included and whether it has been repaired.

Has your New Flyer been repaired?

Recalls here come from NHTSA’s records for the model and year. Not every vehicle of a model is included in every recall, and this site can’t see whether a repair has been done. Only a VIN lookup can tell you that.

NHTSA’s VIN search doesn’t show recalls that were already repaired, recalls more than 15 years old, or some small manufacturers’ recalls. A New Flyer dealer can also check your VIN. Recall repairs are free.

2005 New Flyer GE40LF recalls, newest first

March 1, 2017NHTSA 17V1300002,357 vehicles potentially affected

Suspension › Front

Summary
New Flyer Industries Ltd (New Flyer) is recalling certain 2006 L40LFand DE60LF transit buses, 2006-2007 C35LF, C40LFR, D35LF, D40LFR, D60LFR, DE40LF and DE40LFR transit buses, and 2005-2007 C40LF, D40LF, D60LF, DE60LFA, GE40LF, 2007 D35LFR, and DE60LFR transit buses. These vehicles are equipped with MAN V8-65L axle beams that may have cracks on the upper and/or lower surface, which, over time can cause the axle beam to fail.
Consequence
Failure of the front axle beam can cause a loss of vehicle control, increasing the risk of a crash.
Remedy
New Flyer will notify owners, and dealers will inspect the axle beams and determine a repair, as necessary, free of charge. The recall began on March 10, 2017. Owners may contact New Flyer customer service at 1-204-224-6706. New Flyer's number for this recall is R17-002.

This recall on nhtsa.gov

August 5, 2011NHTSA 11V407000247 vehicles potentially affected

Power train › Driveline › Driveshaft

Summary
New flyer is recalling certain model year 2005-2010 heavy duty transit buses. The three retaining bolts for the output flange on the ise propulsion system are subject to fatigue failure. Failure of the three bolts retaining the output flange to the combination gear box on the ise propulsion system could result in a separation of a portion of the driveshaft, with the output flange attached, from the vehicle.
Consequence
Separation of the driveshaft and output flange from the vehicle creates the potential for bodily injury of bystanders and/or property damage.
Remedy
Dealers will inspect the drive line components and replace the output flange bolts free of charge. The safety recall began on August 18, 2011. Owners may contact new flyer at 1-204-934-4876.

This recall on nhtsa.gov

February 7, 2006NHTSA 06V034000682 vehicles potentially affected

Equipment adaptive/mobility

Summary
On certain transit buses, the spot welds which hold the wheelchair ramp hinge assembly together can fail allowing the ramp to separate, when deployed under load, from the bus frame.
Consequence
Separation of the ramp from the vehicle could result in injury to passengers on the ramp.
Remedy
Dealers will add new hardware to the hinges which will make the spot-welding redundant. The recall began on February 15, 2006. Owners may contact new flyer at 1-204-934-4874.

This recall on nhtsa.gov

January 18, 2006NHTSA 06V015000103 vehicles potentially affected

Service brakes, air › Supply › Check valve

Summary
On certain transit buses equipped with relay valves built by haldex/midland and distributed by meritor/wabco with valve body date code of 342A4K. This valve, which is installed in the rear axle air brake circuit, can fail resulting in a loss of air pressure to the rear service brakes.
Consequence
Failure of the valve would disable the rear axle service brake circuit and result in extended stopping distances which could result in a crash.
Remedy
Dealers will inspect to see if the installed relay valve has a date code of 342A4K and if necessary will replace the valve free of charge. The recall began on January 25, 2006. Owners may contact new flyer at 204-934-4803.

This recall on nhtsa.gov

Owner complaints

No owner complaints about the 2005 New Flyer GE40LF were found in NHTSA’s complaint data.

Other New Flyer GE40LF years

Other 2005 New Flyer models

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All of 2005’s most recalled vehicles

Questions

Does the 2005 New Flyer GE40LF have any recalls?
4 recalls found in NHTSA data as of September 22, 2026, covering: suspension, power train, equipment adaptive/mobility, service brakes, air. Recalls apply to the model and year; whether a particular vehicle is included, and whether it has been repaired, depends on its VIN.
How do I check if my 2005 New Flyer GE40LF recall has been fixed?
Enter your 17-character VIN at nhtsa.gov/recalls, or ask a New Flyer dealer. Recall repairs are free. NHTSA's VIN search doesn't list recalls that were already repaired.
How many complaints have owners filed about the 2005 New Flyer GE40LF?
0 complaints filed with NHTSA. Complaints are unverified reports from the public that NHTSA uses to decide what to investigate.