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Vehicle recall 04V445000 · September 13, 2004

Ford E-150, E-250 and 3 more models

On certain vans, the air filter element material process resulted in an air filter paper element that can smolder or burn.

Source: NHTSA data as of September 22, 2026. Last refreshed Sep 23, 2026, 2:43 AM UTC.

Summary
On certain vans, the air filter element material process resulted in an air filter paper element that can smolder or burn. This change in filter paper composition combined with the configuration of the air induction system, may allow hot carbon particles to contact the air filter element during certain driving conditions that create hot particles.
Consequence
These hot particles may ignite the air filter element with the potential for air induction system damage or underhood fire.
Remedy
Dealers will inspect and replace the air filter element. The recall began September 27, 2004. Owners should contact Ford at 1-800-392-3673. Also Ford is extending the limited warranty (for a one time replacement) of the ABS module for a total of 10 years or 150,000 miles from the warranty start date, whichever occurs first. If your vehicle has already accumulated more than 150,000 miles, this coverage will last until September 30, 2005.
Notes
Ford recall no. 04S23/customer satisfaction program 04N03. Customers can also contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).

Recall details

NHTSA campaign
04V445000
Reported to NHTSA
September 13, 2004
Filed by
FORD MOTOR COMPANY
Manufacturer campaign
04S23
Owner notification
September 27, 2004
Vehicles potentially affected
253,076
Initiated by
the manufacturer
Components
Engine and engine cooling
Recall 04V445000 on nhtsa.gov, with the manufacturer’s documents

Vehicles covered

As listed by NHTSA. A recall usually covers only some vehicles of each model and year, often a production date range.

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