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1991 Thomas School Bus recalls

Source: NHTSA data as of September 22, 2026. Last refreshed Sep 23, 2026, 2:43 AM UTC.

11 recalls found in NHTSA data as of September 22, 2026

For the 1991 Thomas School Bus. These apply to the model and year, not to one particular vehicle: check your VIN to see whether yours is included and whether it has been repaired.

Has your Thomas been repaired?

Recalls here come from NHTSA’s records for the model and year. Not every vehicle of a model is included in every recall, and this site can’t see whether a repair has been done. Only a VIN lookup can tell you that.

NHTSA’s VIN search doesn’t show recalls that were already repaired, recalls more than 15 years old, or some small manufacturers’ recalls. A Thomas dealer can also check your VIN. Recall repairs are free.

1991 Thomas School Bus recalls, newest first

May 6, 1996NHTSA 96V08000013,545 vehicles potentially affected

Structure › Body

Summary
The door hinges were not shielded and can snag exiting children's clothing or accessories.
Consequence
When a passenger's clothing becomes caught in the handrail, and the bus driver closes the door and puts the vehicle in motion, the individual is subject to being dragged by the bus. This can result in serious injury or death.
Remedy
Dealers will install hinge pads to prevent the snagging of passenger's clothing.

This recall on nhtsa.gov

March 26, 1996NHTSA 96V0540004,500 vehicles potentially affected

Structure › Body

Summary
Passenger's clothing can unknowingly become caught in the handrails at bus doors when exiting the bus.
Consequence
When a passenger's clothing becomes caught in the handrail, and the bus driver closes the door and puts the vehicle in motion,the individual is subject to being dragged by the bus. This can result inserious injury or death.
Remedy
Replace or reposition the handrails to stop clothing from being caught.

This recall on nhtsa.gov

May 13, 1994NHTSA 94V092000423 vehicles potentially affected

Equipment › Other › Labels

Summary
A decal warning of the potential danger in using starting fluid to start the engine was omitted.
Consequence
Ignition of the starter fluid by the heating element can result in an explosion causing engine damage and personal injury.
Remedy
Customers will be sent warning decals and installation instructions.

This recall on nhtsa.gov

March 29, 1993NHTSA 93V03200187,000 vehicles potentially affected

Structure › Body

Summary
Passengers clothing can unknowingly become caught in the handrails at bus doors when exiting the bus.
Consequence
When a passenger's clothing becomes caught in thehandrail, and the bus driver closes the door and puts the vehicle in motion, theindividual is subject to being dragged by the bus. This can result in seriousinjury or death.
Remedy
Replace or reposition the handrails to stop clothing from becoming caught.

This recall on nhtsa.gov

March 3, 1993NHTSA 93V029000188 vehicles potentially affected

Seats

Summary
The safety belt anchorage bolts do not comply with the requirements of FMVSS 210, "seat belt assembly anchorages". The seat anchorages could not maintain load of 5,000 lbs for 10 seconds.
Consequence
The safety belts might not adequately protect seatoccupants in the event of a sudden stop or accident.
Remedy
Replace the anchorage bolts with bolts of a larger diameter, which meet the load requirements of FMVSS 210.

This recall on nhtsa.gov

January 1, 1993NHTSA 93V01300024,570 vehicles potentially affected

Visibility › Glass, side/rear

Summary
The current production stationary window assemblies allow the glass to disengage from the rubber and/or frame.
Consequence
The windows do not comply with FMVSS 217, "bus windowretention and release."
Remedy
Install two retaining clips at each non-complying window.

This recall on nhtsa.gov

September 8, 1992NHTSA 92V1260001,526 vehicles potentially affected

Seats

Summary
Incorrect screws were used to attach the plywood seat back to the seat frame.
Consequence
The driver's seat back does not meet the strengthrequirements of FMVSS 207, "seating system". Should the seat back fail whilethe bus is in motion, the operator could lose control of the bus.
Remedy
Remove incorrect screws attaching the plywood back to the seat frame and install proper screws.

This recall on nhtsa.gov

January 3, 1992NHTSA 92V0130007,500 vehicles potentially affected

Visibility › Glass, side/rear

Summary
The center actuator that releases two catches via two pull rods can become non-functional from poor or improper maintenance, lack of lubrication, corrosion, or a combination all three causes.
Consequence
When the center actuator is non-functional, the windowis very difficult to open, and would not function as an emergency exit in caseof a vehicular accident.
Remedy
Remove the old center actuator and install an improved actuator.

This recall on nhtsa.gov

October 1, 1991NHTSA 91V169000407 vehicles potentially affected

Fuel system, gasoline › Delivery › Fuel pump

Summary
The fuel shut-off solenoid in the cummins 6C engine may be faulty, causing spontaneous interruption of fuel flow to the engine during normal operation. This results in loss of power to driving wheels, power steering, and other power assisted operating systems.
Consequence
Loss of engine power and secondary loss of power assistedsystems reduces steering control, braking ability, visual systems and otherpower assisted operating systems, resulting in increased risk of vehicleaccident.
Remedy
Where necessary, replace the solenoid spring, adjust solenoid, replace wires, and verify maximum power requirements to the solenoid.

This recall on nhtsa.gov

September 12, 1991NHTSA 91V159000800 vehicles potentially affected

Steering › Linkages › Drag › Link › Connection

Summary
The steering linkage (drag link) between the steering gear pitman arm and the steering arm on the axle may have been improperly fastened.
Consequence
The drag link could become disconnected at either endwhich results in loss of steering control and the potential for an accident.
Remedy
Install correct pins and properly tighten the castellated nuts.

This recall on nhtsa.gov

July 1, 1991NHTSA 91V11400022 vehicles potentially affected

Seats

Summary
Some of the special fasteners attaching the seats to the floor tracks are of substandard quality and are not capable of holding the seat to the floor.
Consequence
In the event of a sudden stop or accident, seat occupantswould be placed at increased risk of injury from seats breaking free of thefloor; buses would not comply with FMVSS 222.
Remedy
Replace substandard fasteners with new fasteners.

This recall on nhtsa.gov

Owner complaints

No owner complaints about the 1991 Thomas School Bus were found in NHTSA’s complaint data.

Other Thomas School Bus years

Other 1991 Thomas models

Most recalled 1991 vehicles

  1. 1991 Honda Accord (13 recalls)
  2. 1991 Blue Bird TC2000 (12 recalls)
  3. 1991 Acura Integra (11 recalls)
  4. 1991 Thomas School Bus (11 recalls)
  5. 1991 Chevrolet Caprice (10 recalls)
All of 1991’s most recalled vehicles

Questions

Does the 1991 Thomas School Bus have any recalls?
11 recalls found in NHTSA data as of September 22, 2026, covering: structure, equipment, seats, visibility, fuel system, gasoline, steering. Recalls apply to the model and year; whether a particular vehicle is included, and whether it has been repaired, depends on its VIN.
How do I check if my 1991 Thomas School Bus recall has been fixed?
Enter your 17-character VIN at nhtsa.gov/recalls, or ask a Thomas dealer. Recall repairs are free. NHTSA's VIN search doesn't list recalls that were already repaired.
How many complaints have owners filed about the 1991 Thomas School Bus?
0 complaints filed with NHTSA. Complaints are unverified reports from the public that NHTSA uses to decide what to investigate.