1996 GMC Sonoma recalls

Fuel system, other › Storage › Tank assembly › Pressure relief devices

• Aftermarket equipment: applies only if this part was installed

Summary

Certain delphi fuel pressure regulators, p/nos. FP10020-11B1, FP10026-11B1, and FP10027-11B1, sold after January 9, 2007, as aftermarket equipment for various passenger vehicles listed above. The universal pressure regulators (upr) were produced without an o'ring and retainer.

Consequence

Fuel may leak, possibly resulting in a fire.

Remedy

Delphi will notify owners and replace the upr free of charge. The recall began on April 23, 2007. Owners can contact delphi at 877-411-8770.

This recall on nhtsa.gov

Fuel system, gasoline

• Aftermarket equipment: applies only if this part was installed

Summary

Certain replacement fuel filters, fram brand name p/n G3727, with date codes X52911 through X60801 sequentially or X600141 and a mexico country or origin marking on the fuel filter housing manufactured from October 18, 2005, through March 21, 2006, sold for use on the vehicles listed above and on certain school buses. (to see the school bus engine sizes, click on "document search" and then "bus applications"). The connector on the fuel filter was not manufactured to honeywell's specification. As a result, the o-ring may not seat correctly on the fuel line.

Consequence

This condition may cause an inadequate seal at the connection, potentially leading to a fuel leak. In the presence of an ignition source, a fire could occur.

Remedy

Honeywell will notify owners and replace the fuel filters free of charge. The recall began on October 18, 2006. Owners may contact fram customer service at 1-800-890-2075 (option 1).

This recall on nhtsa.gov

Service brakes, hydraulic › Antilock/traction control/electronic limited slip

Summary

Vehicle description: certain 4-wheel drive pickup trucks and sport utility vehicles equipped with ABS (antilock braking system) manufactured from September 1989 through August 1996. Under certain driving conditions the switch which signals the ABS system whether the vehicle is in 2-wheel or 4-wheel drive can malfunction causing increased stopping distances during ABS stops while in the two-wheel drive mode.

Consequence

If this occurred at a time when minimum stopping distance was required, a vehicle crash could occur without prior warning.

Remedy

Dealers will replace or repair the 4-wheel/2-wheel drive switch.

This recall on nhtsa.gov

Visibility › Windshield wiper/washer

Summary

Vehicle description: light duty pickup trucks and sport utility vehicles, 2 and 4-wheel drive. Solder joints near the wiring harness connector can crack causing the windshield wipers to work intermittently.

Consequence

This condition can result in inoperative wipers, reducing a driver's visibility, and increasing the risk of a vehicle crash.

Remedy

Dealers will replace the wiper motor circuit board and cover.

This recall on nhtsa.gov

Service brakes, hydraulic › Foundation components › Hoses, lines/piping, and fittings

Summary

Vehicle description: light duty passenger pickup trucks equipped with 4.3L engines. The front brake line can contact the left-hand side of the engine oil pan causing the brake line to wear to the point of brake fluid loss during brake application.

Consequence

Brake fluid loss can reduce braking effectiveness and increase stopping distances resulting in a vehicle crash without prior warning.

Remedy

Dealers will inspect the clearance between the oil pan and the brake line. If the clearance is 6MM or less, dealers will install an additional brake line clip and if there was contact between the oil pan and brake line, the front brake line will be replaced.

This recall on nhtsa.gov

Seat belts

Summary

Vehicle description: extended cab pickup trucks equipped with 60/40 front bench seats and extended cab pickup trucks and 2-door utility vehicles equipped with manual locking recliner bucket seats. The outboard safety belt webbing on the driver's and/or passenger's seat can separate during a frontal impact.

Consequence

If a separation occurred and there were secondary crash events or vehicle rollover, there would be no belt restraint of the occupant and increased injuries could occur.

Remedy

Dealers will install a protective cover over the recliner mechanism.

This recall on nhtsa.gov

Visibility › Windshield

Summary

The top coat paint severely peels due to overbaking of the powder primer prior to the top coat application. Since the windshield primer and adhesive adhere to the top coat paint onthe windshield opening flange, the windshield does not comply with federal motor vehicle safety standard no. 212, "windshield mounting."

Consequence

In the event of a vehicle crash, the windshield may not stay in place as required by FMVSS no. 212.

Remedy

All vehicles have been repurchased. This campaign is 100%.

This recall on nhtsa.gov

Power train › Manual transmission

Summary

Some of these trucks were built with transmissions containing parts which were not machined to GM's specifications.

Consequence

These transmissions could seize and lock the rear drive wheels while the truck is being driven causing a loss of vehicle control increasing the potential for a vehicle accident.

Remedy

Dealers will inspect the transmission main shaft output torque using a special tool. If the output torque does not meet specifications, the transmission will be replaced.

This recall on nhtsa.gov