Vehicle recall 21V365000 · May 18, 2021
New Flyer XD60, XD35 and 4 more models
The sealing washer may not seat correctly in the pilot bore holes, allowing the high pressure fuel rail assembly to leak.
Source: NHTSA data as of September 22, 2026. Last refreshed Sep 23, 2026, 2:43 AM UTC.
- Summary
- New Flyer of America, Inc. (New Flyer) is recalling certain 2017-2021 XD40, XD35, 2016-2021 XD60, 2017 XDE35, 2016-2020 XDE40, XDE60 vehicles. The sealing washer may not seat correctly in the pilot bore holes, allowing the high pressure fuel rail assembly to leak.
- Consequence
- A fuel leak in the presence of an ignition source increases the risk of a fire.
- Remedy
- New Flyer will inspect the rail threads, and replace the rail as necessary, free of charge. Owner notification letters were mailed on June 28, 2021. Owners may contact New Flyer customer service at 1-204-224-6706. New Flyer's number for this recall is R21-008.
- Notes
- Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
Recall details
- NHTSA campaign
- 21V365000
- Reported to NHTSA
- May 18, 2021
- Filed by
- New Flyer of America, Inc.
- Manufacturer campaign
- R21-008
- Owner notification
- June 28, 2021
- Vehicles potentially affected
- 3,600
- Initiated by
- the manufacturer
- Components
- Fuel system, diesel › Fuel injection system › Fuel rail
Vehicles covered
As listed by NHTSA. A recall usually covers only some vehicles of each model and year, often a production date range.
- New Flyer XD35 (2017-2021): 2021, 2020, 2019, 2018, 2017
- New Flyer XD40 (2017-2021): 2021, 2020, 2019, 2018, 2017
- New Flyer XD60 (2016-2021): 2021, 2020, 2019, 2018, 2017, 2016
- New Flyer XDE35 (2017): 2017
- New Flyer XDE40 (2016-2020): 2020, 2019, 2018, 2017, 2016
- New Flyer XDE60 (2016-2020): 2020, 2019, 2018, 2017, 2016
Has your New Flyer been repaired?
Recalls here come from NHTSA’s records for the model and year. Not every vehicle of a model is included in every recall, and this site can’t see whether a repair has been done. Only a VIN lookup can tell you that.
NHTSA’s VIN search doesn’t show recalls that were already repaired, recalls more than 15 years old, or some small manufacturers’ recalls. A New Flyer dealer can also check your VIN. Recall repairs are free.