2005 Ford F-550 SD recalls

Exterior lighting › Brake lights

Summary

Ford is recalling certain model year 2011 ranger trucks built from January 25, 2011, through April 25, 2011 at the twin cities assembly plant, and service parts distributed to dealers for certain 2004 through 2011 model year ranger trucks, 2002 through 2005 model year excursion vehicles, and 2002 through 2007 model year F-250, F-350, F-450, and F-550 trucks for failing to comply with the requirements of federal motor vehicle safety standard no. 108, "lamps, reflective devices, and associated equipment." the multi-function switch was shipped with a subcomponent (slider) that may experience deformation. A multi-function switch with a deformed slider may malfunction causing the turn signal, tail lights, hazard warning signal flashers and/or brake lights not to activate.

Consequence

Non-functioning lights could increase the risk of a crash.

Remedy

Dealers will replace the switches free of charge. The safety recall began on August 15, 2011. Owners may contact Ford motor company customer relationship center at 1-866-436-7332.

Components

Exterior lighting › Brake lights; Exterior lighting › Tail lights

This recall on nhtsa.gov

Equipment › Electrical

• Aftermarket equipment: applies only if this part was installed

Summary

Certain cequent 90 degree 7-way right angle adaptors sold by distributors in tow packages for aftermarket sales to tow 5th wheel RV travel trailers. Due to incorrect wiring of the harness, the trailer lights may not operate properly.

Consequence

If the trailer lights are not working properly, a vehicle crash can occur.

Remedy

All of the defective tow packages are still at the distributor level and have not been sold to any consumers.

This recall on nhtsa.gov

Electrical system › Wiring

Summary

Certain pickup trucks, sport utility vehicles and vans equipped with 6.0L diesel engines may experience stalling without warning while driving and may or may not restart.

Consequence

Should the engine stall, a vehicle crash could occur.

Remedy

Dealers will upgrade the fuel injection control module (ficm) wire harness or replaced, and/or have a new injection control pressure (icp)) sensor connector installed free of charge. The recall began on July 22, 2005. Owners may contact Ford at 1-800-392-3673.

This recall on nhtsa.gov

Fuel system, gasoline › Delivery › Hoses, lines/piping, and fittings

Summary

On certain pickup trucks and chassis cab vehicles equipped with 5.4L or 6.8L gasoline engines, the fuel jumper line may have an incorrect end form.

Consequence

The fuel line may separate at the connection to the main fuel bundle. If the fuel line separates, an operator may notice a gasoline odor and/or fuel on the ground, loss of power, and the engine will eventually stall. Fuel leakage in the presence of an ignition source could result in a fire.

Remedy

Dealers will install an external retention clip at the fuel jumper line to the main fuel bundle connection. The recall began on June 20, 2005. Owners may contact Ford at 1-800-392-3673.

This recall on nhtsa.gov

Steering › Gear box › Shaft pitman

Summary

On certain chassis cab trucks, the steering gear may have some gears with a gear piston that was assembled with an incorrect re-circulating ball tube retainer. An incorrect retainer may result in an improperly retained re-circulating ball tube, which may not keep the re-circulating balls in place during steering gear actuation.

Consequence

If the re-circulating balls become dislodged a vehicle operator may notice noise and increased steering efforts that may eventually progress to impaired steering or potential loss of steering which could result in a crash.

Remedy

Dealers will inspect the steering gear for a specific date code and replace if necessary free of charge. The recall began on April 4, 2005. Owners may contact at 1-800-392-3673.

This recall on nhtsa.gov