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2009 Kenworth C500 recalls

Source: NHTSA data as of September 22, 2026. Last refreshed Sep 23, 2026, 2:43 AM UTC.

5 recalls found in NHTSA data as of September 22, 2026

For the 2009 Kenworth C500. These apply to the model and year, not to one particular vehicle: check your VIN to see whether yours is included and whether it has been repaired.

Has your Kenworth been repaired?

Recalls here come from NHTSA’s records for the model and year. Not every vehicle of a model is included in every recall, and this site can’t see whether a repair has been done. Only a VIN lookup can tell you that.

NHTSA’s VIN search doesn’t show recalls that were already repaired, recalls more than 15 years old, or some small manufacturers’ recalls. A Kenworth dealer can also check your VIN. Recall repairs are free.

2009 Kenworth C500 recalls, newest first

February 23, 2024NHTSA 24V145000936 vehicles potentially affected

Service brakes, air › Supply › Reservoir/tank

Summary
PACCAR Incorporated (PACCAR) is recalling certain 2009-2021 Kenworth C500, 2012-2021 Kenworth T440, 2009-2015 Kenworth T660, 2015-2024 Kenworth T680, 2009-2024 Kenworth T800, 2009-2020 Kenworth T370, 2014-2023 Kenworth T880, 2011-2016 Kenworth T470, 2023 Kenworth T480, and 2009-2019 Kenworth W900 vehicles. The air tanks have an insufficient volume of air for the brake system. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 121, "Air Brake Systems."
Consequence
Insufficient air volume can reduce braking performance and increase the risk of a crash.
Remedy
Dealers will install the correct volume air tanks, free of charge. Owner notification letters were mailed August 12, 2024. Additional owner notification letters were mailed October 27, 2025. Owners may contact PACCAR customer service at 1-425-828-5888. PACCAR's number for this recall is 24KWD.

This recall on nhtsa.gov

March 24, 2011NHTSA 11V2030005,831 vehicles potentially affected

Engine and engine cooling

Summary
Paccar is recalling certain model year 2007-2011 kenworth C500, T2000, T600, and T660, as well as model year 2009-2011 peterbilt 387 and 388 trucks equipped with caterpillar C15 engine and manufactured from may 11, 2006, through September 17, 2010. Degradation of a combustion tube weld can cause radial heat impingement on the body which may burn through certain bodies used on C15 engines.
Consequence
This could result in a fire.
Remedy
Caterpillar is handling the owner notification and remedy for this campaign. Please see caterpillar's defect report 11E-006. Caterpillar will replace the single piece combustion tube with a thick wall combustion tube which will not allow the heat to break through. This service will be performed free of charge. Due to a parts supply issue, owners will be notified by the end of April 2011 about the safety defect, and will then be notified again once the free remedy is available, currently estimated to be around late July 2011. Owners may contact caterpillar toll-free at 1-800-447-4986.

This recall on nhtsa.gov

July 2, 2010NHTSA 10V3080009,697 vehicles potentially affected

Steering › Column

Summary
Paccar is recalling certain model year 2008-2010 trucks equipped with TRW steering shafts. The circumferential weld around the steering shaft tube that welds the splined tube to the non-splined tube may be mislocated. Mislocation of the circumferential weld may allow the splined tube and non-splined tube to rotate relative to one another during a low speed, high torque turn, possibly resulting in a separation of the two tubes.
Consequence
A separation of the splined and non-splined tubes would cause a loss of steering control and increase the risk of a vehicle crash.
Remedy
Dealers will inspect the steering shaft using a weld placement gauge provided by TRW. Any steering shaft found to have been welded improperly will be replaced free of charge. The safety recall began on July 30, 2010. Owners may contact kenworth at 425-828-5440 and peterbilt at 940-591-4196.

This recall on nhtsa.gov

May 18, 2010NHTSA 10V21200010 vehicles potentially affected

Structure › Body › Hood

Summary
Kenworth is recalling certain model year 2009 through 2011 C500 trucks manufactured from October 24, 2008 through January 13, 2010. During maneuvers with certain combinations of wheel turn, articulation, and bump, the brake chamber can contact the rear hood support.
Consequence
The contact can damage the brake chamber leading to a loss of braking function at the affected wheel end, increasing the risk of a crash.
Remedy
Kenworth will notify owners and dealers will repair the vehicles free of charge. The safety recall began on June 8, 2010. Owners may contact kenworth at 1-425-828-5440.
Components
Structure › Body › Hood; Service brakes, air › Drum › Chamber

This recall on nhtsa.gov

March 21, 2008NHTSA 08V1280001,043 vehicles potentially affected

Parking brake › Conventional › Air

Summary
Paccar is recalling 1,043 my 2008-2009 kenworth C500, T2000,T660, T800 and W900 trucks equipped with bendix MV-3 dash control valves. The molded valve body has an incorrect core pin in the injection mold causing the valve body to be oversized in the double check valve area. This condition can allow the rubber double check valve to become lodged in the body opening under certain circumstances.
Consequence
If the double check valve becomes lodged, in the event of a primary reservoir failure, air pressure can leak past the lodged double check valve thereby depleting the secondary reservoir, causing reduced ability for modulating the service emergency brakes. In such an event, the operator should observe an air leak, indications of low air pressure via the primary and secondary air gauges, and audible and visual low air pressure warning alarms. A vehicle crash is possible if these warnings are not heeded.
Remedy
Dealers will replace the bendix MV-3 dash control valves free of charge. The recall began on April 14, 2008. Owners may contact kenworth at 1-425-828-4196.

This recall on nhtsa.gov

Owner complaints

No owner complaints about the 2009 Kenworth C500 were found in NHTSA’s complaint data.

Other Kenworth C500 years

Other 2009 Kenworth models

Most recalled 2009 vehicles

  1. 2009 Blue Bird All American (33 recalls)
  2. 2009 Blue Bird Vision (28 recalls)
  3. 2009 Ford E-350 (27 recalls)
  4. 2009 Freightliner Cascadia (24 recalls)
  5. 2009 Spartan Gladiator (23 recalls)
All of 2009’s most recalled vehicles

Questions

Does the 2009 Kenworth C500 have any recalls?
5 recalls found in NHTSA data as of September 22, 2026, covering: service brakes, air, engine and engine cooling, steering, structure, parking brake. Recalls apply to the model and year; whether a particular vehicle is included, and whether it has been repaired, depends on its VIN.
How do I check if my 2009 Kenworth C500 recall has been fixed?
Enter your 17-character VIN at nhtsa.gov/recalls, or ask a Kenworth dealer. Recall repairs are free. NHTSA's VIN search doesn't list recalls that were already repaired.
How many complaints have owners filed about the 2009 Kenworth C500?
0 complaints filed with NHTSA. Complaints are unverified reports from the public that NHTSA uses to decide what to investigate.