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2004 Gillig Phantom recalls

Source: NHTSA data as of September 22, 2026. Last refreshed Sep 23, 2026, 2:43 AM UTC.

6 recalls found in NHTSA data as of September 22, 2026

For the 2004 Gillig Phantom. These apply to the model and year, not to one particular vehicle: check your VIN to see whether yours is included and whether it has been repaired.

Has your Gillig been repaired?

Recalls here come from NHTSA’s records for the model and year. Not every vehicle of a model is included in every recall, and this site can’t see whether a repair has been done. Only a VIN lookup can tell you that.

NHTSA’s VIN search doesn’t show recalls that were already repaired, recalls more than 15 years old, or some small manufacturers’ recalls. A Gillig dealer can also check your VIN. Recall repairs are free.

2004 Gillig Phantom recalls, newest first

September 28, 2009NHTSA 09V3680001,053 vehicles potentially affected

Interior lighting

Summary
Gillig corporation is recalling certain model year 2001 through 2009 transit buses manufactured between January 2001 and September 2009 equipped with luminator horizon LED side destination signs. The connector board can corrode due to an accumulation of moisture under the connector.
Consequence
A short could occur, possibly causing smoke and fire.
Remedy
Gillig will notify owners and luminator will repair the buses free of charge. The safety recall began on spetember 29, 2009. Owners may contact luminator at 1-972-516-3033 or gillig field services at 1-800-735-1500.

This recall on nhtsa.gov

September 16, 2009NHTSA 09V3590001,990 vehicles potentially affected

Equipment adaptive/mobility

Summary
Gillig is recalling certain model year 2001 through 2009 phantom transit buses manufactured from January 2001 through August 2009 equipped with lift-u wheelchair lifts. The lifts are equipped with a logic board assembly for the wheelchair lift control box, p/nos. 373-0226 and 373-0265. The outboard ramp barrier could fold in toward a lift passenger possibly pinching the passenger's feet.
Consequence
The lift passenger could be seriously injured.
Remedy
Gillig will notify owners and the repairs will be made by lift-u free of charge. The safety recall is expected to begin during October 2009. Owners may contact lift-u at 1-209-838-2400 or gillig service at 1-800-735-1500.

This recall on nhtsa.gov

November 9, 2006NHTSA 06V4270001,961 vehicles potentially affected

Fuel system, diesel

Summary
On certain transit buses built with cummins isl and isc diesel engines equipped with the CM850 fuel system, the engine high pressure fuel lines, from the engine high pressure pump to the engine fuel rail, are prone to failure.
Consequence
Failure of the line introduces high pressure fuel spray into the engine compartment which can ignite when it comes in contact with a hot surface.
Remedy
Cummins will install a fuel line bracket to reduce fuel line stress. A new fuel line will be installed when adding the bracket (please see 06E037). Gillig notified customers on November 22, 2006. Customers may contact cummins at 1-800-343-7357 or gillig at 510-264-5031.

This recall on nhtsa.gov

December 28, 2004NHTSA 04V610000324 vehicles potentially affected

Steering › Linkages › Tie rod assembly

Summary
On some buses, certain tie rod clamps installed on tie rod assemblies could fail and lead to a steering malfunction.
Consequence
If both clamps were to fail and the cross tube start to unscrew, significant vehicle misalignment would evolve with the potential for the tie rod end to separate from the cross tube, resulting in loss of steering control and possibly resulting in a vehicle crash.
Remedy
Arvin-meritor will notify gillig customers and conduct the remedy at no charge to the customer. Owners should contact arvin-meritor at 1-248-435-1000 or gillig at 1-510-785-1500.

This recall on nhtsa.gov

October 14, 2004NHTSA 04V500000242 vehicles potentially affected

Equipment adaptive/mobility

Summary
Certain gillig buses equipped with sure-lok wheelchair tie-down securement assemblies. The sprocket teeth of the retractor assembly may be out of alignment causing the load pawl not to fully seat in the sprocket teeth.
Consequence
In the event of a vehicle crash, the wheelchair may not be adequately secured possibly resulting in injuries.
Remedy
Dealers will inspect and replace the wheelchair securement retractors as necessary. The recall began October 8, 2004. Owners should contact gillig at 1-800-735-1500..

This recall on nhtsa.gov

October 7, 2004NHTSA 04V485000149 vehicles potentially affected

Engine and engine cooling › Engine › Diesel

Summary
On certain phantom and low floor transit buses equipped with cummins 8.3L and 8.9L isc and isl diesel engines, oil can leak into the engine compartment from a crack in the cup plug.
Consequence
Oil leakage on a hot engine can result in an engine compartment fire, possibly resulting in injuries.
Remedy
Cummins will conduct the owner notification and remedy for this campaign. Cummins will isntall a steel cup plug boss cap on the affected engines. Owners should contact cummins customer assistance center at 1-800-343-7357 or gillig at 510-785-1500.

This recall on nhtsa.gov

Owner complaints

No owner complaints about the 2004 Gillig Phantom were found in NHTSA’s complaint data.

Other Gillig Phantom years

Other 2004 Gillig models

Most recalled 2004 vehicles

  1. 2004 Honda Accord (22 recalls)
  2. 2004 Ford E-250 (18 recalls)
  3. 2004 Blue Bird Vision (17 recalls)
  4. 2004 Ford F-150 (16 recalls)
  5. 2004 Chevrolet Silverado (15 recalls)
All of 2004’s most recalled vehicles

Questions

Does the 2004 Gillig Phantom have any recalls?
6 recalls found in NHTSA data as of September 22, 2026, covering: interior lighting, equipment adaptive/mobility, fuel system, diesel, steering, engine and engine cooling. Recalls apply to the model and year; whether a particular vehicle is included, and whether it has been repaired, depends on its VIN.
How do I check if my 2004 Gillig Phantom recall has been fixed?
Enter your 17-character VIN at nhtsa.gov/recalls, or ask a Gillig dealer. Recall repairs are free. NHTSA's VIN search doesn't list recalls that were already repaired.
How many complaints have owners filed about the 2004 Gillig Phantom?
0 complaints filed with NHTSA. Complaints are unverified reports from the public that NHTSA uses to decide what to investigate.