Does the 2004 Orion V have any recalls?

8 recalls found in NHTSA data as of September 22, 2026, covering: electrical system, engine and engine cooling, interior lighting, equipment adaptive/mobility, structure. Recalls apply to the model and year; whether a particular vehicle is included, and whether it has been repaired, depends on its VIN.

How do I check if my 2004 Orion V recall has been fixed?

Enter your 17-character VIN at nhtsa.gov/recalls, or ask a Orion dealer. Recall repairs are free. NHTSA's VIN search doesn't list recalls that were already repaired.

How many complaints have owners filed about the 2004 Orion V?

0 complaints filed with NHTSA. Complaints are unverified reports from the public that NHTSA uses to decide what to investigate.

2004 Orion V recalls

Source: NHTSA data as of September 22, 2026. Last refreshed Sep 23, 2026, 2:43 AM UTC.

8 recalls found in NHTSA data as of September 22, 2026

For the 2004 Orion V. These apply to the model and year, not to one particular vehicle: check your VIN to see whether yours is included and whether it has been repaired.

Has your Orion been repaired?

Recalls here come from NHTSA’s records for the model and year. Not every vehicle of a model is included in every recall, and this site can’t see whether a repair has been done. Only a VIN lookup can tell you that.

Check your VIN with NHTSA

NHTSA’s VIN search doesn’t show recalls that were already repaired, recalls more than 15 years old, or some small manufacturers’ recalls. A Orion dealer can also check your VIN. Recall repairs are free.

2004 Orion V recalls, newest first

September 27, 2013NHTSA 13V4760003,009 vehicles potentially affected

Electrical system

Summary: Daimler Buses North America Ltd. (DBNA) is recalling certain model year 2003-2008 Orion V and model year 2002-2010 VII buses equipped with Sure Power equalizers and DC-DC Converters. The specific potting compound used in the equalizers and convertors for insulation was found to be capable of conducting electricity after being exposed to heat.
Consequence: Once electrically conductive, the material is capable of melting and burning, increasing the risk of a fire.
Remedy: DBNA will notify owners and Sure Power representatives will change out the equalizer and/or convertor, free of charge. The recall is expected to begin during November 2014. Owners may contact DBNA at 1-905-403-1111.

This recall on nhtsa.gov

September 13, 2012NHTSA 12V447000187 vehicles potentially affected

Engine and engine cooling › Engine › Other fuel types › Turbo/supercharger

Summary: Daimler Buses North America (DBNA) is recalling certain model year 2004-2008 Orion V and model year 2005-2006 Orion VII transit buses equipped with John Deere Compressed Natural Gas (CNG) turbocharged engines. The turbine or compressor wheel may fail, resulting in subsequent damage to the engine and/or an oil leak.
Consequence: Failure of the turbine or compressor wheel may result in smoke, fire, and stalling, increasing the risk of a crash.
Remedy: DBNA will notify owners. The remedy for this issue is still under development. The safety recall began on September 28, 2012. Owners may contact Daimler Buses North America at 1-800-882-8054.

This recall on nhtsa.gov

October 20, 2009NHTSA 09V413000368 vehicles potentially affected

Interior lighting

Summary: Daimler buses of north america is recalling certain model year 2002 through 2009 orion transit buses equipped with luminator horizon LED side destination signs. The connector board can corrode due to an accumulation of moisture under the connector.
Consequence: A short could occur, possibly causing smoke and a fire.
Remedy: Orion will notify owners and the buses will be repaired by luminator free of charge. Please see luminator's defect report 09E-054. The safety recall is expected to begin during November 2009. Owners may contact luminator at 1-972-516-3033 or orion at 1-800-716-7466.

This recall on nhtsa.gov

October 20, 2009NHTSA 09V412000983 vehicles potentially affected

Equipment adaptive/mobility

Summary: Daimler buses is recalling certain model year 2000 through 2008 orion transit buses equipped with lift-u wheelchair lifts. The lifts are equipped with a logic board assembly for the wheelchair lift control box, p/nos. 373-0226 and 373-0265. The outboard ramp barrier could fold in toward a lift passenger and pinch, press, or crush the passenger's feet.
Consequence: The lift passenger could be seriously injured.
Remedy: Orion will notify owners and the repairs will be made by lift-u free of charge. Please see lift-u's defect report 09E-051. The safety recall began on October 29, 2009. Owners may contact lift-u at 1-209-838-2400 or orion at 1-800-716-7466.

This recall on nhtsa.gov

September 29, 2008NHTSA 08V480000175 vehicles potentially affected

Engine and engine cooling › Engine › Diesel

Summary: Daimler buses is recalling 175 my 2004-2008 orion v and vii buses equipped with a cummins isl diesel engines. Due to various alternator cable routing configurations, it may be possible for the cable to rub on engine components.
Consequence: When the cable rubbing is not detected during regular maintenance inspections, the insulation can rub to expose the electrified cable. Arcing can cause a fire to occur.
Remedy: Daimler buses will reroute the alternator cable to ensure that the cable does not contact engine components. The recall is expected to begin on or before January 2009. Owners may contact daimler buses at 1-800-716-7466.

This recall on nhtsa.gov

June 14, 2006NHTSA 06V211000405 vehicles potentially affected

Engine and engine cooling › Engine

Summary: On certain buses equipped with detroit diesel series 50G engines, higher than expected temperatures will allow the low pressure natural gas regulator gasket to leak coolant and drip onto the terminals of the battery charging alternator.
Consequence: This can result in a short in the electrical circuit and the potential for an engine compartment fire.
Remedy: Detroit diesel is conducting the recall (please see 06E028000) and will repair the engines by replacing the low pressure regulator gasket free of charge. Owners may contact detroit diesel at 1-313-592-3708 or orion bus at 905-403-7832.

This recall on nhtsa.gov

April 3, 2006NHTSA 06E028000433 vehicles potentially affected

Engine and engine cooling › Engine

Aftermarket equipment: applies only if this part was installed

Summary: Certain my 2000-2005 detroit diesel series 50G engines manufactured between October 2, 2002, and March 22, 2005, equipped on certain 2002-2004 orion v and 2002-2005 orion vii transit buses. Higher than expected temperatures will allow the low pressure natural gas regulator gasket to leak coolant and drip onto the terminals of the battery charging alternator.
Consequence: This can result in a short in the electrical circuit and the potential for an engine compartment fire.
Remedy: Detroit diesel will notify owners and repair the engines by replacing the low pressure regulator gasket with an improved gasket free of charge. The recall began on April 7, 2006. Owners may contact detroit diesel at 313-592-3708.

This recall on nhtsa.gov

November 15, 2004NHTSA 04V5450002,045 vehicles potentially affected

Structure

Summary: Certain transit buses fail to comply with the requirements of federal motor vehicle safety standard no. 217, "bus emergency exits and window retention and release." during subsequent closing of an emergency exit the moving window frame interferes with the jam frame stop located in mid span along the lower edge of the window frame.
Consequence: During the use of an emergency exit window, a window may not open after applying the required forces allowing a person to escape in the event of an emergency.
Remedy: Dealers will install two aluminum blocks each attached by two screws. The moving window frame will not interfere with the jam frame stop. The recall began may 1, 2005. Owners should contact orion at 905-403-7832, ext. 3335.

This recall on nhtsa.gov

Owner complaints

No owner complaints about the 2004 Orion V were found in NHTSA’s complaint data.

Other Orion V years

Other 2004 Orion models

Most recalled 2004 vehicles

2004 Honda Accord (22 recalls)
2004 Ford E-250 (18 recalls)
2004 Blue Bird Vision (17 recalls)
2004 Ford F-150 (16 recalls)
2004 Chevrolet Silverado (15 recalls)

All of 2004’s most recalled vehicles

Questions

Does the 2004 Orion V have any recalls?: 8 recalls found in NHTSA data as of September 22, 2026, covering: electrical system, engine and engine cooling, interior lighting, equipment adaptive/mobility, structure. Recalls apply to the model and year; whether a particular vehicle is included, and whether it has been repaired, depends on its VIN.
How do I check if my 2004 Orion V recall has been fixed?: Enter your 17-character VIN at nhtsa.gov/recalls, or ask a Orion dealer. Recall repairs are free. NHTSA's VIN search doesn't list recalls that were already repaired.
How many complaints have owners filed about the 2004 Orion V?: 0 complaints filed with NHTSA. Complaints are unverified reports from the public that NHTSA uses to decide what to investigate.